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FLOWMETERS

Gauges North West Ltd supply, repair and calibrate all aspects of Flowmeters and flow measurement equipment, providing a high standard of reliability and accuracy in the measurement of liquid and gas

Whatever your requirements Gauges North West Ltd will be able to provide a solution. From supplying low cost flow accessories to maintaining On-site large numbers of flowmeters.

All flowmeters supplied by Gauges North West Ltd have a long and reliable service life due to the careful selection of both materials and design.

Rigorous testing is undertaken on all instrumentation and it is constantly monitored by our Quality Department from goods inwards through to despatch, ensuring that that all instrumentation is returned to the customer in excellent working order and is ready to be installed straight away.

Test Certificates or Certificates of Conformity can be supplied is required.

Selecting The Correct Flowmeter

Selection of the correct type of flowmeter presents a challenge to even the most experienced engineer because of the wide range of flowmeters and equipment available today.

It is however a critical step, one that will affect the quality of your process for years.

Choosing the wrong meter can lead to inaccurate readings, high maintenance costs, and expensive downtime

Factors to be considered in selecting a flowmeter are:

  • What is the fluid being measured by the flowmeter or flowmeters (air,water,etc…)?
  • Do you require rate measurement and/or totalization from the flow meter?
  • If the liquid is not water, what viscosity is the liquid?
  • Cleanliness of fluid or entrained solids
  • Type of readout - Do you require a local display on the flow meter or do you need an electronic signal output?
  • What is the minimum and maximum flowrate for the flow meter?
  • What is the minimum and maximum process pressure?
  • What is the minimum and maximum process temperature?
  • Is the fluid chemically compatible with the flowmeter wetted parts?
  • If this is a process application, what is the size of the pipe?
  • External environmental requirements due to corrosive or hazardous atmosphere.
THE IMPORTANCE OF CALIBRATION

Installing a meter for an application where accuracy and repeatability are critical, it is necessary calibration is carried out regularly, and supplied with documentation of that calibration.

A meter that is not individually calibrated cannot be relied on as truly accurate to its specification.

Production tolerance differences can and will affect a meter’s accuracy. For this reason, meters must calibrated to ensure specified accuracy and functionality for the user.

Traceable Calibration Certification is available on request.

DIFFERNTIAL PRESSURE FLOWMETERS

One of the most widely used meters in industrial process control, differential flowmeters offer high sensitivity and accuracy.

Relative low cost they offer ease of use and reliabilty

Advantages: As with mass flowmeters, the differential-pressure meter has no moving parts to wear out. And, unlike with mass flowmeters, users of differential-pressure meters can measure different gases, such as air, hydrogen, ethane, methane, nitrous oxide, carbon dioxide, carbon monoxide, helium, oxygen, argon, propane and neon.

Disadvantages: These meters are generally reserved for use with clean gases and liquids.

Applications:
Chemical applications (ratio, metering, and additive control)
Pharmaceutical applications (liquid injection and batching)
Research and development, and laboratory applications (gas blending, injection and aeration)
Food and beverage applications (CO2 measurements, air drying, and process control)

MAGNETIC FLOWMETERS

These approach the ideal flowmeter since they are low-maintenance, offer high accuracy and are insensitive to viscosity, pressure and temperature changes and offer no restriction in the flowline and can handle fluids that most other types of flowmeter can not take.

They are ideal in plants where pressure drop losses must be kept to a minimum.

They can also handle a wide range of corrosive fluids and heavy slurries.

Applications for magnetic flowmeters are:

Monitoring and control of a variety of industrial effluents
Paper pulp waste
Mining slurries
Brine
Liquid food products
Detergents
Waste sludge in sewage treatment plants and water and waste industries.
Corrosive acids
Solid bearing fluids
Electrolytes
Process chemical

Advantages for magnetic flow meters

Non obtrusive flow in full-bore models
No moving parts
Virtually no pressure drop
Insensitivity to viscosity, specific gravity, temperature and pressure (within certain limitations)
Will work with laminar, turbulent, and transitional flows
Can respond well to fast changing flows (for high-frequency DC pulse and AC excitation designs only)
Good accuracy (0.5 to 1%)Can handle slurries and heavy particulates
Lining protectors available for harsh, chemically corrosive, and abrasive fluids

Disadvantages for magnetic flow meters

Fluid must be conductive (typically > 5µS/cm)
Pipe must be grounded

 

OPEN CHANNEL FLOW MEASURING DEVICES

Designed for peak performance in multiple applications, including small and large pipes, high and low flow. Open Channel Flowmeters are commonly used when measuring flow in open channels, tanks or ditches (Included are tunnels, non-pressurised sewers, partially filled pipes, canals, streams, and rivers).

Open channel flowmeters restrict the flow stream causing the upstream level to increase of decrease as a function of flow.

We offer single-channel and dual-channel monitoring with wireless and standard telemetry for field versatility


ULTRASONIC FLOWMETERS

Gauges North west offer a range of unique, totally non-invasive ultrasonic flow meters are suitable for use on clean and dirty liquids with varying pipe sizes. Enabling process contamination free measurement of liquids and gas flow.

Ideal for hygienic applications they do not present any potential bug traps and equally suitable for hazardous chemicals as there are no potential leak paths, as they are mounted completely external to the pipe wall.

There are two main types of ultrasonic flow meters, doppler flow meters and time transit ultrasonic flow meters.

A time transit ultrasonic flow meter requires a clean liquid without particulates or bubbles and can be used for both liquid and gas applications. It has better accuracy than that of a doppler flow meter and will typically offer accuracies of ±2% full scale.

A doppler flow meter requires particulates or bubbles in the media. The minimum diameter size of the particulate is typically 30 microns and requires a minimum concentration levels of 25 ppm.

Typical Application for ultrasonic flow meters

Influent and effluent water flow (doppler flow meters only)
Clarifier monitoring
Digester feed control (doppler flow meters only)
Waste water (doppler flow meters only)
Cooling water
Makeup water
Pure and ultra-pure fluids in semiconductor, pharmaceutical, and the food & beverage industries (time transit ultrasonic flow meters only)
Acids and liquefied gases in the chemical industry
Light to medium crude oils in the petroleum refining industry (time transit meters only)
Water distribution systems used in agriculture and irrigation
Cryogenic liquids (time transit ultrasonic flow meters only)
Gas-stack flow measurement in power plant scrubbers

Advantages for ultrasonic flow meters

Process contamination free measurement of flow
No leak potential
Allows for easy installation without disturbing existing pipe work
Suitable for aggressive chemicals as no contact with the media
Doppler flow meters are suitable for slurries

Disadvantages for ultrasonic flow meters

Requires sufficient knowledge of the flow and media to give some confidence in readings
Higher initial setup costs than other flow technologies
Pipe material must be compatible with ultrasonic sensor

BATCHING FLOWMETERS

Batching flowmeters offer a lo-cost solution for accuratley controlling batched quantities of oils, fuels, solvents and high and varying viscosity liquids. They provide the close control needed to maintain precise dosing for hot & cold water systems. When supplied with pulsed outputs the meter can activate the opening and closing of valves

A preset adjuster allows you to visually set the batch quantity cleared. The flow of water can then be controlled by the operator until the batch is successfully completed.

Batch Control Meters are capable of delivering large volumes quickly and accurately. Suitable for installation in vertical, horizontal or inclined pipework.

Advantages
Highly accurate measurement of flow
Low pressure drop
Keeps pumping costs down
Easy to install
No power supply needed

Suitable for:
filling,
fuelling,
batching and monitoring.

Can be used to meter oils, petrol, diesel and chemicals.


TURBINE FLOWMETERS

Turbine flowmeters are a precision measurement device that allow high accuracy with minimal cost and configuration. 

Gauges North West can offer a range of materials from low cost nylon and aluminium bodies to specialist options such as PVDF or stainless steel for more aggressive, higher temperature applications.

 

Remote flow rate indication, alarms, totalising and batch control functions are available enabling the flow meter to be located some considerable distance from the associated secondary instrument.Advantages for turbine flow meters

High accuracy and good repeatability
Fast response time – typically a few milliseconds
High pressure and temperature capabilities
Wide flow range options for both liquids and gases
Good flexibility with associated digital readout devices including flow control options for both PC and PL

Disadvantages for turbine flow meters

Require upstream straightener and filter for best results
May over-read in pulsating flows
Turbine flow meters for liquid can require regular re-calibration due to bearing wear
Particulates can cause line blockage
Has rotating parts that could clog from larger suspended solids in the liquid stream.
Most turbine meters need a straight section of pipe upstream from the flowmeter in order to reduce turbulent flow. This may make installation a challenge in small areas.

Typical Application for turbine flow meters

Pilot plants
Research and development facilities
Cooling water monitoring
Inventory control metering applications
Test stands
Water consumption

VARIABLE AREA FLOWMETERS

Variable Area Flowmeters (alos known as Rotameters) offer cost effective yet accurate solutions for applications requiring visual indication of flow or flow rate.

Simple to Install and designed for small fluid flows (gas or liquids). They can be widely employed where the fluid is free of entrained solids and where the system provides locations for good visibility and proper mounting.

Available in a wide range of materials including low cost acrylic and specialist options such as PTFE for aggressive media or stainless steel for high temperature and pressure applications. We provide the option of a wide range of control and output options including control valves, set-point switches and analogue outputs.

Typical Application for variable area flow meters

Liquid flow meter or gas flow meter where high accuracy is not required
Measuring water and gas flow in plants or labs
Monitoring chemical lines
Purging instrument air lines (i.e. lines that use a valved meter)
Monitoring filtration loading
Monitoring flow in material-blending applications (i.e. lines that use a valved meter)
Monitor makeup water for food & beverage plants

Key Points for variable area flow meters

Variable area flow meters operate on the principle that the flow of the media will alter the position of a float in a tapered tube. The position of the float in the tapered tube is proportional to the volumetric flow rate
Typical accuracy of variable area flow meters is ±3% full scale
A variable area flow meter normally has a turn down ratio in the region of 10:1
A variable area flow meter normally requires vertical installation and a straight pipe run (minimum length of five times the diameter of the pipe) before the flow meters inlet

Advantages for variable area flow meters

Low cost
Simple to install
Easy to use and virtually maintenance free
Wide choice of materials including all PTFE for aggressive fluids
Many control options including control valves, set-point switches and analogue outputs

Disadvantages for variable area flow meters

Lower accuracy compared to many other flow meter technologies
Affected by pulsation
Sensitive to fluid changes such as viscosity, density and temperature


VORTEX FLOWMETERS

Vortex Flowmeters,are a general purpose broad application instrument. Suitable for aggressive environments as they have no moving parts and offer welded corrosion-proof construction, internal sensing, modular electronics and weather tight housing, enabling them to be used on non-viscous, clean or dirty water-like liquids

They are ideal for measuring process water, water-based machine coolant, or water/glycol coolants as they can alert process operators of dangerous flow deviations.

Applications for the Vortex Flowmeter include:
Petroleum
Chemical food
Pulp and paper
Metals and mining
Power
Water and waste treatment industries

CORIOLIS MASS FLOWMETER


Coriolis Mass Flowmeters are specially designed and manufactured to meet the demands of difficult applications. These flowmeters are available for measuring mass flow and density of liquids, slurries and gases.

They use the Coriolis force for direct massflow measurement of any fluid.
Since mass is measured directly, no calculations involving density or volume are required. Measurements are thus immune to variations in pressure, temperature, density, viscosity, electrical conductivity or the presence of gas bubbles or solid particles in the fluid medium.

The Coriolis technology is ideal for demanding fluid measurement applications – independent of whether the fluid is conductive, multi-phase or viscous. The measuring pipe is self-draining. The device’s self-diagnostic and digital signal processing functions ensure high long-term stability and reliability.


Easy to install and operate
Simple to high precision solutions in one design
Unique, universal explosion protection concept giving plant cost saving
Wide flowmeter size range from 1/16“ to 6“ / DN 1.5 to DN 150
Various process connection options


ACCESSORIES

Gauges North West Ltd offer an extensive range of accessories to complement its range of flowmeters.
Including:-
In line strainers
Spool pieces
Valves
Fittings
Test benches.
Data logging systems
Batch Controllers
Totalisers
Signal convertors

Gauges North West Ltd
Unit 1 Old Hall Farm Business Park Crowland Street Southport Merseyside United Kingdom PR9 7RJ
tel;00 44 (0) 1704 536010 fax: 00 44 (0) 1704 548028 email: info@gnw.co.uk
Copyright, Gauges North West Ltd. All rights reserved.